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As a result of the development of the vibration measuring instrumentation market, computer software and maintenance training programs have been adapted which equate “low vibration” with long life, igher quality, and lower maintenance costs. The fan manufacturers used to be the “vibration experts” and set the tolerance for acceptable levels of vibration.

Forces that are not constant in amplitude or direction over time can cause solids to move repetitiously. We call this vibration. The similar motion imparted to the air is called sound. These phenomena are somewhat interchangeable since sound can cause vibration and vibration can cause sound. One difference is that sound is only dealt with when it is audible while vibration must be addressed even when it is outside the range of human perception. All fans must generate some vibration. They continuously rotate and, since nothing is perfect, cyclic forces must be generated. It’s only when vibration reaches a certain amplitude that we call it “bad.” Vibration may just be an indicator of some problem with a mechanism, or it may be a cause of other problems. High vibration can break down lubricants in the bearings and, in addition,
may cause metal fatigue in the bearings. Excessive vibration can cause fasteners to loosen or can cause fatigue failure of structurally loaded components. Finally, vibration can transmit into adjacent areas and interfere with precision processes, or create an annoyance for people.

The forces which result in vibration in fans are primarily due to minor imperfections in the rotating components. The most common of these imperfections is that the center of mass does not coincide with the center of rotation. We call this “unbalance.” Unbalance is corrected by adding (or removing) weight so as to make the two centers coincide.

There are numerous other “imperfections” that can result in vibration. Some of the more common are as follows:

1) The center of V-belt sheave grooves is not concentric with center of rotation. This can be caused by a bent shaft, a bad bushing Wholesale Sami Khedira Jersey , or an improperly machined sheave. The end result is a tugging action between the two sheaves.
2) Misaligned sheaves will cause the belts to try to climb the sides of the sheaves, then slip back in the groove periodically, resulting in vibration.
3) Shafts that are not straight can cause an unbalance and also may force the bearings to rock or twist in an oscillatory manner.
4) Bearing flaws are a common source of vibration. Flaws on inner race, outer race, balls or rollers tend to generate vibration at predictable higher frequencies.
5) Setscrew mounted bearings can trap some misalignment between the bearing bore and the shaft. Sometimes this can be corrected by loosening one bearing, running the fan for a few seconds, then retorquing the setscrews. Repeat on the other bearing if required. Misalignment can also be trapped by having more than two bearings on a single shaft, and in this case it may be difficult to correct. The bearings can be aligned with the fan stationary, but the misalignment will reappear in operation.
6) Imperfect fan wheel shapes can cause non-uniform pressure generation and result in vibration.
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